Steam sprayer

ABSTRACT

Here disclosed is a steam sprayer for use in ironing textile products including clothes, which is user-friendly and offers highly effective ironing. A vaporizing chamber generates steam by vaporizing water stored in a tank. A water-supplying unit supplies the vaporizing chamber with water. A steam-ejecting section spouts steam outside. The steam-ejecting section includes a ironing surface with high frictional resistance characteristics. When touching the ironing surface to clothes or other fabrics for ironing, pulling force caused by the frictional resistance, which is a preferable wrinkles-off effect. Thus, the steam sprayer can offer a synergistic effect brought by spouting steam and applying the pulling force to clothes, fixing the form of clothes neatly.

FIELD OF THE INVENTION

[0001] The present invention relates to a steam sprayer used for ironing textile products including clothes.

BACKGROUND OF THE INVENTION

[0002] The prior-art structures of steam sprayers, which iron out the wrinkles in clothes and other fabrics by providing steam, are disclosed in U.S. Pat. No. 5,121,464 and Japanese Patent Examined Publication No. 52-2030. Such steam sprayers include i) a vaporizing chamber heated by a heater, ii) a tank storing water for the vaporizing chamber, and iii) a pump unit sending the water in the tank to the vaporizing chamber.

[0003] Steam is generated in the vaporizing chamber and spouted out through steam ejection holes disposed at a steam-ejecting section to clothes and other fabrics for ironing them. The steam-ejecting section is made of a hard material, such as a high-temperature-resistant plastic. The steam-ejecting section contains a brush disposed so as to encircle the steam ejection holes. With the brush, clothes are brushed over and waste yarn and other adherents are, if any, brushed off while they are ironed by steam.

[0004] Such structured steam sprayer spouts out steam to clothes without pressing them. The sprayed steam permeates into fabric fibers, by which the wrinkles in an item are ironed out. Furthermore, the brushing can provide the item with a nice finishing touch during ironing.

[0005] Only spraying steam, however, is not enough in fixing the form of the item neatly. According to the prior-art structure in which the brush is placed around the steam-ejecting section, the brushing offer weak pulling force to an ironed item in the brushing direction. Therefore, with one hand, the user has to hold the sprayer to operate the pump unit for spewing steam, and with the other hand, the user has to fix the form of the item neatly. This fact has been an inconvenience for ironing.

[0006] In addition, a problem may arise when an item is ironed with the steam ejecting section pressed against the item. That is, the material of the item can be damaged if the steam has a higher temperature than the level the material is acceptable.

[0007] As another type of ironing device, Japanese Utility Model Examined Publication No. 47-39997 discloses an iron having a bag filled with heated air, which is pressed against an item to iron out the wrinkles.

[0008] The air bag flexibly changes in its shape fitting with the form of clothes, allowing the iron to work without spoiling the lines and drapes of clothes for getting dressed. However, the iron neither come equipped with certain “wrinkle off” function, for example, by steam, nor with any particular function that can iron out the wrinkles of the item while fixing its form neatly. Furthermore, from the structural necessity that the air bag is supplied with air by a compressor, the user has to use the iron with the compressor tethered thereto. This has made the iron to be user-unfriendly.

SUMMARY OF THE INVENTION

[0009] The present invention addresses the problems above. It is therefore the object of the present invention to provide a user-friendly iron with an increased iron-out function. According to the invention, steam is generated in a vaporizing chamber and then spouted out through a steam-ejecting section. The steam-ejecting section has an ironing surface with high frictional resistance characteristics at a position touching clothes to be ironed.

[0010] With the structure, the user can iron out the wrinkles of the item by spouting steam, at the same time, can fix the form of the item by applying an adequate pulling force. Thus, the steam sprayer with an easy-handling and increased the wrinkles-off function can be obtained.

BRIEF DESCRIPTION OF THE DRAWINGS

[0011]FIG. 1 is a sectional view indicating the essential part of a steam sprayer in accordance with a first preferred embodiment of the present invention.

[0012]FIG. 2 is a side view of the steam sprayer.

[0013]FIG. 3 is a bottom view of the steam sprayer.

[0014]FIG. 4 is a sectional view of a steam-ejecting section being removed from the steam sprayer.

[0015]FIG. 5 is a sectional view indicating the essential part of the steam sprayer.

[0016]FIG. 6 is a sectional view indicating the essential part of the steam sprayer in accordance with a second preferred embodiment of the present invention.

[0017]FIG. 7 is a sectional view indicating the essential part of the steam sprayer in accordance with a third preferred embodiment of the present invention.

[0018]FIG. 8 is an external perspective view of the steam sprayer with the steam-ejecting section being detached from the sprayer.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0019] The preferred embodiments of the present invention are described hereinafter with reference to the accompanying drawings.

[0020] First Preferred Embodiment

[0021] As shown in FIGS. 1 through 5, steam sprayer 20 includes vaporizing chamber 21 therein, and handle 22 at its top.

[0022] Handle 22 is in the shape of an approximately “L” formed by vertical section 23 and horizontal section 24. Vertical section 23 of handle 22 is disposed on the top surface of sprayer 20, at position “A” determined as an approximate center in its lengthwise direction.

[0023] Arranged in horizontal section 24 so as to be removable, tank 25 stores water to be sent to vaporizing chamber 21.

[0024] Water-supplying unit 26 is formed from pump units that supply water stored in tank 25 via water channel 27 to vaporizing chamber 21. In vertical section 23 of handle 22, cylinder 26 a and piston 26 b for the pump unit are arranged. Operating unit 28 is arranged at the lower part of horizontal section 24 of handle 22. Unit 28 drives water-supplying unit 26 to supply water to vaporizing chamber 21 by pressing piston 26 b.

[0025] Covered with lid 30, vaporizing chamber 21 is heated by heater 29 embedded therein.

[0026] Thermal-responding valve unit 31 is placed between vaporizing chamber 21 and water-supplying unit 26. Valve unit 31 controls the water supply to chamber 21 according to the bend of bimetal 32 fixed to chamber 21.

[0027] As shown in FIGS. 1 and 3, heater 29 embedded in chamber 21 is approximately U-shaped. Connectors 29 a of heater 29—at the both ends of the U-shape—are slanted upwardly.

[0028] Vaporizing-chamber cover 33 covers the bottom of vaporizing chamber 21 and is sealed with packing 34 to chamber 21. Cover 33 includes steam-ejecting holes 35 through which steam generated in chamber 21 is spouted.

[0029] Steam-ejecting section 36 spouts out steam from chamber 21. Steam-ejecting section 36 contains ironing surface 36 a, which shows high frictional resistance characteristics when it is moved on an item to be ironed.

[0030] Ironing surface 36 a includes cushion 38, cloth cover 39, and plastic-made holder 40. Cushion 38 is made of steam-permeable foam body and has opening 37 for allowing steam to pass through. Cover 39 covers the outside of cushion 38.

[0031] Plastic-made holder 40 accommodates cushion 38 therein, fixing the edge of cover 39 as well.

[0032] Ironing surface 36 a occupies almost entire area of steam-ejecting section 36 so as to cover hole 35 disposed in cover 33.

[0033] Generated in vaporizing chamber 21, steam passes hole 35 of cover 33 then opening 37 of cushion 38, and through cloth cover 39 to go outside.

[0034] Cover 39 is formed from knitted fibers, more specifically, may be a moss-stitched fabric.

[0035] In addition, the material of cover 39 may be cotton, nylon, polyester, or a mixed material including at least one of them.

[0036] Cover 39 of ironing surface 36 a is, as described above, made of a soft material including fabrics. The soft materials may be a heatproof cloth.

[0037] The top surface of the tail of sprayer 20 has a downward slant in the direction that horizontal section 24 of handle 22 extends, increasing the clearance between the top surface and horizontal section 24. The clearance is big enough for the user to operate operating unit 28 by his/her finger, with handle 22 grasped by one hand.

[0038] Socket 41 removably accepts plug 43 disposed on power cord 42. Plug 43 may be a magnet-type plug for easy mating and unmating. Fitting section 44 of plug 43 is positioned between both connectors 29 a of U-shaped heater 29. Power cord 42 is placed at the back of the downwardly slanted top surface of sprayer 20.

[0039] Stand 45 accepts sprayer 20 thereon. Stand 45 has at its top surface basin-shaped pit 46 for accommodating steam-ejecting section 36. When mounted on pit 46, sprayer 20 does not reach the bottom of the basin but rests on the brim, so that a clearance is made between pit 46 and ironing surface 36 a of steam-ejecting section 36.

[0040] Steam-ejecting section 36 is removably attached to sprayer 20.

[0041] Heat shield 47 is disposed at steam-ejecting section on the side of sprayer 20. Formed so as to cover vaporizing-chamber cover 33 from outside, heat shield 47 includes through-hole 47 a for passing through steam at the position opposite to opening 37. Furthermore, when steam-ejecting section 36 is attached to sprayer 20, heat shield 47 protects steam-ejecting section 36 from overheating by heat from vaporizing chamber 21 that is highly heated by heater 29.

[0042] Cylindrical tank 25 is removably arranged in hollow 24 a. Having one open end, hollow 24 a is disposed in horizontal section 24 of handle 22. In addition, tank 25, which includes bottom 48, is partially protruded outwardly than hollow 24 a in horizontal section 24 of handle 22, thereby forming an inclined outer surface that makes bottom 48 tapered off. Water inlet 49 of water-supply unit 26 is arranged in tank 25. Water inlet 49 communicates with water channel 27 via flexible tube 50.

[0043] Placed at tank 25 on the side of horizontal section 24, joint 51 is removably sealed with water channel 27.

[0044] Lock 52 keeps tank 25 attached to handle 22. Lock 52 is formed from the inner surface of hollow 24 a in horizontal section 24 of handle 22, and bumps and dips disposed opposite to the outer surface of tank 25. Lock 52 is arranged at the position away from joint 51, which has a seal bonding with water channel 27 connecting tank 25 to vaporizing chamber 21, and at the position on the lower side of horizontal section 24 of handle 22.

[0045] Now will be described how such structured sprayer works.

[0046] Prior to ironing, watered tank 25 is attached to horizontal section 24 of handle 22. When heater 29 is energized via power cord 42, vaporizing chamber 21 is heated to a predetermined temperature. When the temperature reaches the predetermined level, a bend of bimetal 32 allows thermal-responding valve unit 31 to open. Furthermore, when the user manually operates operating unit 28 to work water-supply unit 26, water in tank 25 is sucked from water inlet 49 into water channel 27, and the water is sent to vaporizing chamber 21 through water-supply unit 26.

[0047] Steam generated in chamber 21 goes through hole 35 of vaporizing-chamber cover 33 then opening 37 of cushion 38, and further passes through cover 39 of steam-ejecting section 36. In this way, steam evenly spouted from a wide area of ironing surface 36 a can apply a finish touch to clothes.

[0048] Suppose that the user wants to iron out a suit, with the suit hung on a dress hanger. When the user lightly presses ironing surface 36 a of steam-ejecting section 36 onto the item, ironing surface 36 a having cushion 38 flexibly changes its shape along the lines of the item, with a wide area of ironing surface 36 a touched thereto. Therefore, an effective ironing-out will be expected over the wide area of ironing surface 36 a.

[0049] When the user moves ironing surface 36 a in a direction, with ironing surface 36 a of steam-ejecting section 36 touched to the item, pulling force can be easily generated by sliding ironing surface 36 a over the item; because cloth cover 39 attached to the surface of face 36 a has high frictional resistance characteristics. This is also true in ironing an item hung on a dress hanger; in order to get well-pressed clothes, all the user has to do is moving ironing surface 36 a over the item, with ironing surface 36 a lightly pressed onto the item. This relieves the user from “both-hands operation”—holding handle 22 by one hand, and ironing out the item while keeping its lines neatly by the other hand. That is, applying steam to the item and fixing its form neatly can be done in a single-hand operation.

[0050] As mentioned earlier, steam-ejecting section 36 is removably attached to sprayer 20. The user can detach it easily from sprayer 20 to clean it up; for example, to remove scale formed around the steam-ejecting paths.

[0051] As shown in FIG. 4, the edge of cover 39 is thermally bonded onto the upper side of outer edge 40 a of holder 40. Therefore, the bonded seam of cover 39 never touches clothes. That is, cover 39 is securely attached to holder 40, keeping its position rightly under the applied pulling force generated from friction between the cover and the item to be ironed. As a result, the sprayer can provide the item with an adequate pulling force, with cushion 38 thoroughly covered by cover 39.

[0052] Although the embodiment shows the thermal bonding as an example to obtain a secure bonding between cover 39 and holder 40, cover 39 and holder 40 may be formed in one piece.

[0053] Cover 39 placed over ironing surface 36 a may be made of fabrics with moss-stitch or other stitches having similar pattern. Such a knitted cover allows ironing surface 36 a to hold in place when ironing surface 36 a with the cover is moved across the surface of clothes. As an additional plus, knitting the cover with a moderately loose stitch can decrease resistance to passing steam through the cover, ensuring steam to smoothly spout out.

[0054] In addition, the material of cover 39 may be cotton, nylon, polyester, or a mixed material including at least one of them. Such materials make cover 39 tough and durable against a rip or other damage from steam or friction between the cover and the item in touching ironing surface 36 a to clothes for a long period.

[0055] Vertical section 23 of handle 22 is situated at a general middle of lengthwise of sprayer 20 having steam-ejecting section 36. This positioning can apply a well-balanced force to steam-ejecting section 36 of sprayer 20. In other words, the structure reduces strain put on the user's hand grasping handle 22 in pressing steam-ejecting section 36 onto an item, or moving sprayer 20 in a desired direction, with ejecting section 36 touched to the item.

[0056] Second Preferred Embodiment

[0057] According to the embodiment, as shown in FIG. 6, steam-ejecting section 53 includes heat-resistance section 54. Heat-resistance section 54 is a layer of air formed between steam-ejecting outlet 55 and ironing surface 56. When spouted out from ironing surface 56 via outlet 55 and heat-resistance section 54, steam has practically a low temperature. That is, to lower the temperature to an optimum level, heat-resistance section 54 is designed to have higher heat-resistance than the aluminum alloy forming vaporizing chamber 57.

[0058] Now will be described how such structured sprayer works.

[0059] Generated in vaporizing chamber 57, steam is led to steam-ejecting section 53. Steam further goes through steam-ejecting outlet 55 disposed on base 57, and then through heat-resistance section 54. Steam passes through heat-resistance section 54 before spouted off evenly the entire area of ironing surface 56. In section 54, the temperature of steam is lowered to a level suitable for ironing clothes, allowing the item to be ironed out with no damage to the material of the item. That is, well-controlled steam protects clothes from damage to fabrics, which has been likely to occur in the prior-art, due to the proximity of the steam-ejecting section, via the ironing surface, to the item to be ironed.

[0060] Ironing surface 56 is arranged over steam-ejecting section 53 that touches safe to clothes and other fabrics—it is always exposed to outside air. Furthermore, heat-resistance section 54, which is formed between ironing surface 56 and base 57 communicating with vaporizing chamber 57, controls the temperature of steam. Such structure protects ironing surface 56 from having excessively increased temperature, ensuring heat-resistance section 54 to maintain high heat-resistance characteristics.

[0061] Third Preferred Embodiment

[0062] According to steam-ejecting section 58 of the embodiment shown in FIGS. 7 and 8, ironing surface 59 having a safe touch to clothes or other fabrics is made of a soft material with a porous structure.

[0063] Base 61, which is made of a heat-resistant hard material, such as a high-temperature-resistant plastic, has steam-ejecting hole 60 therein. Steam-ejecting section 58 fixed to base 61 is easily detached from or attached to sprayer 62. In the embodiment, the hard base supports the soft face.

[0064] Ironing surface 59 is made of steam-permeable foam body having chains of air bubbles therein, more specifically, heat-resistant silicon foam body.

[0065] With the structure above, higher frictional resistance can be generated when touching ironing surface 59 to fabrics to be ironed. Therefore, as ironing surface 59 moves in a direction with the ironing surface touched to an item, the item is pulled in the direction due to the act of high frictional resistance. A synergistic effect brought by steam and the pulling force applied to the item contributes to improved ironing by which the wrinkles are easily out.

[0066] Ironing surface 59 is formed in a shape so as to plump outwardly, such as spherical shape. Such structured ironing surface is also applicable in previous two embodiments.

[0067] When ironing surface 59 lightly touches an item, the plumped center of the ironing surface has a contact with a small area to the item. The more force the user exerts on ironing surface 59, the larger area of the ironing surface is pressed onto the item. Thus, frictional resistance between the ironing surface and an item can be varied according to the area of the ironing surface touching the item.

[0068] According to the first preferred embodiment, as described earlier, the ironing surface touching clothes has high frictional resistance. Therefore, a synergistic effect—the pulling force applied to clothes while steam is spouting fixes the item neatly, allowing the sprayer to be user-friendly and to provide with highly effective ironing.

[0069] In addition, the ironing surface can serve as a pad-cloth protecting clothes from excessive heat or steam. This fact offers “pad-cloth-free” ironing to the user even in ironing clothes made of a delicate material that needs a pad-cloth.

[0070] In employing the structure in which the ironing surface contains the cushion therein, the cushion can hold the cover with elasticity, thereby applying an adequate pressure to clothes for highly effective ironing.

[0071] Employing the cushion having a steam-permeable hole reduces resistance to passing steam through the cushion, ensuring smooth spouting of steam.

[0072] In addition, with the cushion made of steam-permeable foam body, steam can be spout out from a broad area of the steam-ejecting section touching clothes via the cushion.

[0073] Furthermore, in the case that the ironing surface occupies almost entire area of steam-ejecting section, the user can control a pulling force applied to clothes by touching the whole or part of the ironing surface to clothes. This will be much help to fix the form of the item neatly.

[0074] According to the second preferred embodiment, the heat-resistance section controls the temperature of steam spouted from the steam-ejecting outlet so as to be suitable for giving a finishing touch to the item. The simply structured heat-resistance section can offer highly effective ironing with no damage to clothes.

[0075] According to the third preferred embodiment, the ironing surface is made of a soft material with a porous structure. Therefore, higher frictional resistance can be generated when touching the ironing surface to fabrics. That is, a synergistic effect brought by steam and the pulling force applied to the item contributes to improved ironing by which the wrinkles are easily out.

[0076] It is thus possible to provide the ironing surface with elasticity and heat-resistance characteristics by employing the structure through which steam smoothly passes and an elastic pressing force can be applied when the ironing surface touches fabrics. 

What is claimed is:
 1. A steam sprayer for use in ironing textile products including clothes, the steam sprayer comprising: a) a tank storing water; b) a vaporizing chamber generating steam by vaporizing the water; c) a water-supply unit supplying the vaporizing chamber with the water; and d) a steam-ejecting section including a soft ironing surface, the section spouting the steam outside.
 2. The steam sprayer of claim 1, wherein a cloth-cover is formed over the ironing surface.
 3. The steam sprayer of claim 2, wherein the cover is made of knitted textiles.
 4. The steam sprayer of claim 2, wherein the cover is knitted with moss-stitches.
 5. The steam sprayer of claim 2, wherein the cover is made of any one of cotton, nylon, and polyester, or made of a mixed material including at least one of the three fabrics.
 6. The steam sprayer of claim 1, wherein the steam-ejecting section contains a heat-resistance section between a steam-ejecting outlet and the ironing surface.
 7. The steam sprayer of claim 6, wherein the heat-resistance section contains a layer of air disposed between the steam-ejecting outlet and the ironing surface.
 8. The steam sprayer of claim 1, wherein the ironing surface is formed in a substantially whole area of the steam-ejecting section.
 9. The steam sprayer of claim 1, wherein the ironing surface is formed in a shape so as to plump outwardly.
 10. The steam sprayer of claim 1, wherein the steam-ejecting section includes: i) a cushion passing through the steam; ii) a cloth-cover covering the outer surface of the cushion; and iii) a holder fixing the cover and accommodating the cushion therein.
 11. The steam sprayer of claim 10, wherein the cushion is made of a steam-permeable foam body.
 12. The steam sprayer of claim 10, wherein a hole passing through steam is formed in the cushion.
 13. The steam sprayer of claim 10, wherein the cover is bonded to the holder by heat.
 14. The steam sprayer of claim 10, wherein a heat shield is arranged between the steam-ejecting section and the vaporizing chamber.
 15. A steam sprayer for use in ironing textile products including clothes, the steam sprayer comprising: a) a tank storing water; b) a vaporizing chamber generating steam by vaporizing the water; c) a water-supply unit supplying the vaporizing chamber with the water; and d) a steam-ejecting section including a ironing surface made of a soft material with a porous structure, the section spouting the steam outside.
 16. The steam sprayer of claim 15, wherein the ironing surface is made of a foam body.
 17. The steam sprayer of claim 15, wherein the ironing surface is made of a heat-resistant silicon foam body.
 18. The steam sprayer of claim 15, wherein the ironing surface is made of a fibrous material.
 19. The steam sprayer of claim 15, wherein the steam-ejecting section further includes a base made of a hard material having a steam-ejecting hole, the ironing surface is made of a soft material with a porous structure.
 20. The steam sprayer of claim 1, wherein the steam-ejecting section is formed to be removable.
 21. The steam sprayer of claim 15, wherein the steam-ejecting section is formed to be removable. 